Shanghai Qianshan Piping Technology Co., Ltd.
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  • Intelligent Pipe Prefabrication Equipment
  • Prefabricated Pipe Spool Production Line
  • Pallet Carrier Type

Pallet Carrier Type Prefabricated Pipe Spool Production Line

Intelligent production line for creating pre-fabricated sections of piping system

Pallet Carrier Type
Pallet Carrier Type
Pallet Carrier Type
Pallet Carrier Type
Pallet Carrier Type

Pallet carrier type prefabricated pipe spool production line fixes flanges, tees, reducers, elbows, and other pipe fittings for efficient assembly and welding, making it ideal for small- to medium-diameter pipe.

The prefabricated pipe spool production line integrates advanced technologies, including pipe fitting pallet carrier systems, truss manipulator hoisting, laser vision inspection, robotic grinding and welding, AGV (Automated Guided Vehicle) transportation, and digital imaging inspection. Utilizing an intelligent management, control, and monitoring system, this line achieves full automation of the entire pipeline prefabrication process, covering storage, cutting, beveling, fit-up, welding, NDT (Non-Destructive Testing), and transportation, enhancing efficiency, precision, and production quality.

Technical Parameters
  • Production capacity: 20-150000 inches/month (depending on workshop area and equipment configurations, or as per request)
  • Pipe diameter: DN400/DN600/DN800/DN1000/DN1200
  • Pipe wall thickness: 3-80mm
  • Conveying speed: 2-20m/min
  • Beveling speed: ≤5min/two bevels (DN200 SCH40)
  • Automatic welding rate: ≥60%
  • Prefabrication ratio 50%-80%
  • Design software: PDSOFT 3D
  • Management software: PDSOFT SPFMS
Applications
  • Petrochemical Industry. Pallet carrier type prefabricated pipe spool production lines efficiently and accurately perform pipeline cutting, beveling, welding, and other processes, ensuring high-quality and safe pipeline prefabrication.
  • Power Industry. The power industry has a significant demand for pipeline prefabrication, particularly in power plant construction and transmission projects. The prefabricated pipe spool production line can swiftly adjust production parameters to meet customer requirements, providing customized pipeline prefabrication solutions.
  • Power Industry. The prefabricated pipe spool production line enhances production efficiency, reduces manufacturing costs, and improves the overall quality of shipbuilding by streamlining the pipeline fabrication process.
Features
  • Intelligent Logistics System. Equipped with an advanced logistics system, including AGV (Automated Guided Vehicle) transportation technology, the production line can automatically move palletized pipes through various processing stages. This ensures seamless workflow integration, minimizes waiting time, and reduces manual intervention.
  • Flexible Production Adjustments. The system can swiftly modify production parameters based on specific customer requirements, enabling the efficient production of prefabricated pipeline products that meet precise specifications.
  • Versatile Industrial Applications. Designed for factory-based prefabrication of large-scale process pipelines, the pallet-supported intelligent production line caters to the diverse needs of various industries, ensuring adaptability across multiple sectors.
Components
automatic truss manipulator for pipe lifting
  • Pallet Carrier Type
  • Pallet Carrier Type
automatic truss manipulator for pipe lifting
  • Pallet Carrier Type
  • Pallet Carrier Type
RGV transfer cart for pipe spools
  • Pallet Carrier Type
  • Pallet Carrier Type
automatic welding machine with 3D scanning for pipe spools
  • Pallet Carrier Type
  • Pallet Carrier Type
fit-up machine with 3d scanning for pipe spools
  • Pallet Carrier Type
  • Pallet Carrier Type
intelligent DR testing center for pipe spools (chuck)
  • Pallet Carrier Type
  • Pallet Carrier Type
robotic pipe welding system for short pipes
  • Pallet Carrier Type
  • Pallet Carrier Type
robotic pipe welding system for short pipes
  • Pallet Carrier Type
  • Pallet Carrier Type
robotic fit-up system for short pipe spools
  • Pallet Carrier Type
  • Pallet Carrier Type
robotic fit-up system for long pipe spools
  • Pallet Carrier Type
  • Pallet Carrier Type
pallet loading system for pipe fittings
  • Pallet Carrier Type
  • Pallet Carrier Type
pallet transport AGV cart for pipe fittings
  • Pallet Carrier Type
  • Pallet Carrier Type
pallet transport RGV cart for pipe fittings
  • Pallet Carrier Type
  • Pallet Carrier Type
intelligent storage & retrieval system for pipe fittings
  • Pallet Carrier Type
  • Pallet Carrier Type
robotic bevel grinding system for pipe fittings
  • Pallet Carrier Type
  • Pallet Carrier Type
pipe code scanning & length measuring system
  • Pallet Carrier Type
  • Pallet Carrier Type
automatic pipe cutting & beveling system
  • Pallet Carrier Type
  • Pallet Carrier Type
pipe elbow loading system
  • Pallet Carrier Type
  • Pallet Carrier Type
straight pipe bevel grinding system
  • Pallet Carrier Type
  • Pallet Carrier Type
Tags
Automated Palletized Pipe Spool Production System Smart Palletized Pipeline Prefabrication System Palletized Pipe Spool Manufacturing Fully Automated Palletized Pipe Manufacturing Line
Related Products
  • Modular Carrier Type
  • Pallet Carrier Type
  • Pressure Vessel Pipe Spool Type
Pipe Prefabrication Machine
    1. Pipe Fabrication Production Line (Double-Purpose Type)
    1. Pipe Cutting and Beveling Workstation (Type-A)
    1. Pipe Cutting and Beveling Workstation (Type-B)
    1. Pipe Cutting and Beveling Workstation (Type-C)
Inquiry
Products
  • Pipe Fabrication Production Line
  • Pipe Fabrication Workstation
  • Pipe Fabrication Cutting Equipment
  • Pipe Fabrication Beveling Equipment
  • Pipe Fabrication Fitting-Up Equipment
  • Pipe Fabrication Welding Equipment
  • Pipe Fabrication Conveying Equipment
  • Pipeline Construction Equipment
  • Special Welding Equipment
  • Piping Plant Design Software and Management Software System
  • Piping Fabrication Training & Service
  • Intelligent Pipe Prefabrication Equipment
    1. Prefabricated Pipe Spool Production Line
    2. Automated Pipe Racking System
    3. Submerged Arc Welding System
    4. Pipe Fit-Up & Welding System
    5. Pipe Cutting & Beveling System
    6. Pipe Fit-Up & Root Pass Welding System
Products List
  • Pipe Fabrication Production Line
  • Pipe Fabrication Workstation
  • Pipe Fabrication Cutting Equipment
  • Pipe Fabrication Beveling Equipment
  • Pipe Fabrication Fitting-Up Equipment
  • Pipe Fabrication Welding Equipment
  • Pipe Fabrication Conveying Equipment
  • Pipeline Construction Equipment
  • Special Welding Equipment
  • Piping Plant Design Software and Management Software System
  • Piping Fabrication Training & Service
  • Intelligent Pipe Prefabrication Equipment
About US
  • Corporation Profile
  • Corporation Advantage
  • Certificates
  • Exhibition Information
  • News
  • Enterprise Culture
Contact Us
Shanghai Qianshan Piping Technology Co., Ltd.
No.866 Xinyan Road, Maogang Town, Songjiang District, Shanghai City, China
vip@qiansh.com; okey@qiansh.com; piping@qiansh.com
+86-13611747409; +86-18918266121; +86-15618362982
+86-21-57574707; +86-21-57570147 Ext.8288
+86-21-57574023
William Qi
Supported by ETW International Inc. USA