Pipe Fit-Up & Root Pass Welding System for Pipe Spool Prefabrication
Pipe fabrication equipment for aligning, fitting and welding of pipe segments, flanges, and fittings
The pipe fit-up and root pass welding system plays a crucial role in pipe prefabrication and installation. Employing advanced sensors and laser vision technology, the system provides real-time monitoring of pipe diameter, wall thickness, and length. This ensures precise fit-up, resulting in superior welding performance and minimized tolerance.
The pipe fit-up and root pass welding system consists of:
- Head frame clamping drive system
- Chuck tensioning and centering system (machining chuck)
- Binocular laser vision system
- EWM hot wire TIG power supply
- Tungsten electrode automatic replacement system
- Workpiece support trolley system
- PLC control system
- Tailstock clamping drive system
- Visual robot control system
- Welding rail trolley system
- Steel structure box-type base
- Fanuc welding robot
Pallet carrier type intelligent pipe prefabricated production line
Applicable Pipe SpoolOne-dimensional pipe spool with pipe fittings on one or both sides (elbows with special module)
Applicable ProcessTruss manipulator intelligent hoisting, machining chuck clamping, vision + robot intelligent pairing, intelligent TIG spot welding, intelligent TIG bottoming
Applicable RangeDN50-300 (diameter) × 3-20mm (wall thickness)
- High accuracy and stability. The system features a centering clamping mechanism and roller frame to precisely center, clamp, and convey pipe spools. This ensures stability and accuracy during the fit-up process.
- High efficiency. An efficient welding power supply and torch are included, supporting TIG, MIG, SAW, and other welding methods to accommodate various pipe materials and specifications.
- High quality. Automatic wire feeding and weld tracking technologies guarantee welding process continuity and stability, resulting in improved weld quality.
